EXTRUDER ALIGNMENT SERVICE
ROTATEK provides 3D extruder alignment services and precision measurement solutions for extruder applications worldwide including extruder barrel bore alignment, gear alignment, motor alignment, extruder leveling and more. Our field service service engineers utilize state-of-the-art FARO Vantage laser trackers enabling us to measure quickly, accurately and precisely.
From installation to overhaul and maintenance, our measurement solutions can out-perform traditional methods saving valuable outage time and resources.
A detailed graphical measurement report is supplied with all precision measurement services.
Our commitment to excellence paired with our state-of-the-art measurement capabilities makes ROTATEK your trusted precision service partner.
HOW CAN WE HELP YOU?
Our expert team is ready to help you with your next project. Explore the industries we serve or contact us to learn more.
3D Extruder Alignment and Measurement Solutions
Unlike traditional alignment methods using piano wire, alignment telescopes and 2d laser optics, ROTATEK field engineers utilize 3D portable coordinate measuring machines (PCMM) including Laser Trackers and Articulating Arms for unparalleled accuracy, precision and measurement acquisition time.
3D Extruder alignment services and precision measurement solutions include machine geometry, extruder barrel bore alignment, gearbox alignment, electric motor alignment, cylindricity, circularity, straightness, flatness, levelness and more…
Our precision extruder alignment service can increase your production line speed, product quality, equipment reliability and total production efficiency.
Extruder Barrel Alignment
Extruder bore alignment is quickly and accurately measured for straightness, cylindricity, circularity, levelness and more…
Geometric Alignment
Alignment of machine components are easily measured no matter how large and precision moves can be monitored live.
Levelness and Flatness
Accurate laser tracker measurements can quickly verify levelness and flatness tolerances met to ensure a reliable installation.
Gear & Motor Alignment
Precision laser alignment of gear and motors are critical for reliable operation.
3-D Measurements
Laser trackers operate by measuring two angles and a distance. The tracker sends a laser beam to a retroreflective target held against the object being measured. As light is reflected off the target, it bounced back and re-enters the tracker at the same position it left and is measured by a distance meter, measuring the distance between the tracker and target.
Distance Measurement
The tracker sends a laser beam to a retroreflective target held against the object to be measured. The reflectedbeam returns to the tracker and its precise distance is recorded.
3D Measurement
Two angle encoders measure the elevation and rotational angles while a highly accurate absolute distance meter is used to determine the 3D position of the target. This position is shown in the software as an X, Y, Z value.
Tracking
The target returns the reflected laser beam parallel but offset back to the tracker where it hits the position detector, which calculates the offset between the outgoing and incoming beam. Servo motors continuously (thousands of times per second) steer the tracker’s head to minimize the offset between the two beams, resulting in high-speed, dynamic measurements.
- Machinery Alignment
- Machine Installation
- Geometric Dimensioning and Tolerancing (GD&T)
- Straightness
- Concentricity
- Flatness
- Levelness
- Perpendicularity
- Parallelism
- Component Inspection
- Large Part Inspection
- Cad Based Inspection
- Tool Building and Setup
- Machine Calibration
- Dimensional Analysis
- Thermal Growth and Dynamic Movement
- Deformation and Deflection
- Reverse Engineering and more…
3D measurement saves you time and money when compared to traditional measuring methods. Measurement results are available in real-time and a graphical report makes it easy to compare results after corrections. Results can be used in CAD software for further analysis.
ROTATEK’s field service engineers are factory trained and have extensive experience with precision alignment, geometric dimensioning and analysis.
Our coordinate measuring machines are the most advanced available today enabling us to measure quickly, accurately and precisely.
We can measure and align anything, anytime, anywhere.
- Shaft Alignments, Bore Alignments, Roll Alignments
- Geometric Alignments
- Horizontal Alignments, Vertical Alignments
- Cardan Shaft Alignments
- Machine Train Alignments, Fluid Drive Alignments
- Simultaneous Multi-Coupling Measurements
- Live Monitoring of Machinery Alignments
- Thermal Growth and Dynamic Movement Monitoring
- Custom Hot Alignment Targets
- Blower and Fan Alignments, Compressor Alignments
- Electric Motor Alignments, Engine Alignments, Generator Alignments
- Extruder Alignments, Gearbox Alignments, STS Crane Alignments
- Pump Alignments
- Turbine Alignments, Diaphragm Alignments, Bearing Alignments
- Aerospace
- Automotive
- Construction
- Converting
- Petrochemical
- Manufacturing
- Nuclear
- Oil and Gas
- Plastics
- Power Generation
- Marine and Shipbuilding
